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Headquarters Crailsheim
Hofäckerstraße 9
74564 Crailsheim
Germany
Phone +49 7951 495-0
Fax +49 7951 495-3138
groninger GmbH & Co. KG
Birkenbergstraße 1
91625 Schnelldorf
Germany
Phone +49 7950 800-0
Fax +49 7950 800-2123
groninger USA LLC
14045 South Lakes Drive
Charlotte, NC 28273
USA
Phone +1 704 295-9000
Fax +1 704 295-9020
FlexCon 10
Syringe Assembly Machine
FlexCon 10 is an assembly machine for inserting plunger rods in syringes, labelling and inserting syringes in safety devices.
Product safety takes first priority in all three process stages on this machine. Transporting of the individual syringes has been optimized to achieve maximum care, and can be optionally performed without any contact at all. Insertion of the plunger rods is electronically controlled. Labels are precisely applied and syringes reliably inserted in their end position in the safety devices in a continuous controlled insertion movement.
Highlights:
- Processing of syringes, vials and cartridges possible
- All infeeds on one side of the machine (for plunger rods, finger flange, labels, safety devices)
- No rejection of good syringes
- Output: up to 4,200 objects/h
- Nominal processing range: 6.85 – 17.05 mm
- Filling volume: 0.5 – 10 ml
INTEGRA
A joint cross-company development project by groninger and SKAN resulted a unique line concept for vial processing – aptly named INTEGRA.
The INTEGRA product family is a sophisticated line concept that integrates both isolator and fi lling machine to grant a unique customer experience. This vision shared by groninger and SKAN has been realized in the shortest period of time.
Available with different line speeds up to 400 objects/minute and with oRABS or standardized isolator technology, the INTEGRA becomes the latest member of the groninger Business Line.
Also, groninger and SKAN are breaking new ground visually. The innovative product family already sends a clear message with its puristic design.
That‘s why INTEGRA already received the ACHEMA Innovation Award 2018.
Highlights:
- Unique operator friendliness
The INTEGRA is designed for greatest operator friendliness. The ultra slim line set-up allows to operate the entire line from one side where every part of the machine can be reached easily. - QUICKCONNECT – Shortest changeover times
The focus on the INTEGRA is to ensure the shortest set-up time possible. By eliminating over 50% of the conventional format parts and making the existing ones “intelligent” with an individual data matrix code, operators achieve a safe changeover and shortest set-up times. - SMARTFILL – Minimum possible product loss
A maximum in machine efficiency is granted with some unique features. Starting with minimum product loss during run-in and run-empty modes, all processes are set up for optimal effective line speed and minimum container loss. - Ideal for processing toxic products
The shift of the sterile barrier from the technical area into the machine, the clean design and no vacuum on the entire line in combination with an ideal design to drain cleaning water differentiates the INTEGRA significantly from other solutions
on the market.
Creme 60
Filling and closing system for cremes, lotions, make-up and much more
Creme 60 is one of the highlights in the groninger Business Line series. The system can produce up to 60 units a minute and processes cream jars, make-up bottles, airless pumps, mini-dispensers, mini-rollers and lotion bottles.
Creme 60 emphasizes a high degree of flexibility in this advanced technical solution. Additional technical features and options can be easily added later as required without complications. Or select the complete system from the start to cover all production options.
Groninger offers you customized technical solutions – quick configuration
without setups. The groninger Business Line concept combines
top product quality with short delivery times. We also guarantee service
with immediate solutions whenever required.
Advantages of Creme 60:
- High machine availability and productivity
- The highest process reliability with precise filling control
- Optically error-free filling results
- Secure sealing of containers
- Ability to process a large range of formats and products, including temperature-controlled fill products
- Different pump sizes can be combined and controlled independently
- Easy to maintain and easy to upgrade, simple and ergonomic change-over from product tanks and filling pumps
- Maximum quality of finished products
- Use of high-quality and durable materials
- Spare parts with short lead times
- Made in Germany, made by groninger
Process Solutions.
Your demands. Our customized solutions.
FlexPro 50: Modular machine concept for aseptic and aseptic toxic processing of syringes, vials, cartridges and eye drop container
Technical Features
- Designed for highest OEB and BSL level
- Processing of up to 5,000 objects/h
- RTU container up to 4″ tub-size
- Vials in bulk, trays and eye drop containers
- Manual or fully automed IPC up to 100%
- Peristaltic pumps, rotary piston pumps or combi filling system
- Designed to use groninger single-use rotary piston pumps
- Nitrogen gassing during filling and stoppering
- Vacuum filling and stoppering
- Robotic denesting and single-reject
- CE and UL version
- Changeover time including VHP cycle of around 2 hrs
- Siemens and Rockwell controls
- 21 CFR Part 11 compliance
FlexPro50 installations worldwide
FlexPro 50
Our Highlights
Containment
The integrated automatic (via HMI) Toxic Air Filter Module (FZ-ATAF) is installed close to the contamination source and reliably prevents leakage of highly active substances. Convenient operation by HMI, easy cleaning (WiP) and safe (OEB6).
Total isolator height of 3 meter /10ft
The integrated Franz Ziel isolator technology fits in a standard clean room. Ideal for retrofits in existing facilities or modular facilities where no technical area is limited or even not available.
LyoShuttle Loading System
Integration of Martin Christ‘s LyoShuttle – the innovative, robust, and wireless isolator-
friendly loading and unloading system freeze dryer.
Robotic handling
Eliminates human intervention and reduces risk to products.
Operator friendly
Ergonomically designed with operator and interventions considered to reduce risk.
3 formats on 1 platform
Processing of syringes, vials and cartridges.
… and many more
Fully automated processes
The fully automated line execution eliminates the need for human intervention into the filling line.
Infeed transfer options
The groninger No-Touch-Transfer and the Franz Ziel H2O2 chamber provide safe and simple transfers of RTU containers into the isolator.
Smart fill technology
gronigner offers a wide range of features to eliminate product waste during priming, production and run-empty phases.
Quick Connect philosophy
Designed for tool-less change over and minimal format parts.
Freeze drying capabilities
The Martin Christ portfolio offers state of the art freeze dryers with a wide range of PAT-Tools and SCADA-System LPCplus.
Zone concepts
With individually controlled isolator modules, different requirements for various OEB and BSL levels can be met.
Complete Downstream Equipment
groninger offers a comprehense downstream equipment for object processing, from plunger rod insertion to safety device assembly and labelling.
Flexibility
Capable of processing nested vials, syringes and cartridges in one line configuration and bulk vials, trayed vials and eye drop container by exchanging machine trolleys.
Process Solutions.
Your demands. Our customized solutions.
FlexPro 50: Modular machine concept for aseptic and aseptic toxic processing of syringes, vials, cartridges and eye drop container
Technical Features
- Designed for highest OEB and BSL level
- Processing of up to 5,000 objects/h
- RTU container up to 4″ tub-size
- Vials in bulk, trays and eye drop containers
- Manual or fully automed IPC up to 100%
- Peristaltic pumps, rotary piston pumps or combi filling system
- Designed to use groninger single-use rotary piston pumps
- Nitrogen gassing during filling and stoppering
- Vacuum filling and stoppering
- Robotic denesting and single-reject
- CE and UL version
- Changeover time including VHP cycle of around 2 hrs
- Siemens and Rockwell controls
- 21 CFR Part 11 compliance
FlexPro 50
Our Highlights
The integrated automatic (via HMI) Toxic Air Filter Module (FZ-ATAF) is installed close to the contamination source and reliably prevents leakage of highly active substances. Convenient operation by HMI, easy cleaning (WiP) and safe (OEB6).
The integrated Franz Ziel isolator technology fits in a standard clean room. Ideal for retrofits in existing facilities or modular facilities where no technical area is limited or even not available.
Integration of Martin Christ‘s LyoShuttle – the innovative, robust, and wireless isolator-
friendly loading and unloading system freeze dryer.
Eliminates human intervention and reduces risk to products.
Ergonomically designed with operator and interventions considered to reduce risk.
Processing of syringes, vials and cartridges.
The fully automated line execution eliminates the need for human intervention into the filling line.
The groninger No-Touch-Transfer and the Franz Ziel H2O2 chamber provide safe and simple transfers of RTU containers into the isolator.
gronigner offers a wide range of features to eliminate product waste during priming, production and run-empty phases.
Designed for tool-less change over and minimal format parts.
The Martin Christ portfolio offers state of the art freeze dryers with a wide range of PAT-Tools and SCADA-System LPCplus.
With individually controlled isolator modules, different requirements for various OEB and BSL levels can be met.
groninger offers a comprehense downstream equipment for object processing, from plunger rod insertion to safety device assembly and labelling.
Capable of processing nested vials, syringes and cartridges in one line configuration and bulk vials, trayed vials and eye drop container by exchanging machine trolleys.